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S100TOF Small Diameter Fiber Fusion Splicer

1. Manual correction and real-time automatic ARC correction are optional.
2.High-power dual LED light design for enhanced visibility during nightime operations.
3. The discharge arc is compensated in real time based on air pressure, environmental, and temperature parameters.
4. Two cameras can simultaneously observe the X-axis and Y-axis directions to achieve fiber alignment.
5. High resolution 4.3 inch color LED touch screen, multi languages are customizable.
6. Equipped with two USB, one for data transfer and one for external construction lighting.
7. Two 12V power ports, both the internal battery and the external power supply can be directly powered.
  • Item NO.:

    S100TOF
  • Payment:

    T/T
  • Product Detail

Model

S100TOF

Alignment method

Clad to Clad

Applicable fiber

SM(G.652),MM(G.651), DS(G.653), NZDS(G.655)

Cladding diameter

50μm/60μm/80μm (Customized)

Cutting length

8~16mmcoating diameter<250µm)

16mm(coating diameter 250µm~1000µm)

Typical splice loss

SM:0.02dB,MM:0.01dB,

DS:0.04dB, NZDS: 0.04dB

Return loss

> 60dB

Operation mode

Manual/ Semi-automatic/Automatic

Typical splice time

9 seconds

Typical heating time

30 seconds60mm heating tube

Tension test

Typical 2N

Fiber 

magnification

X or Y single fiber image 220X, X and Y double image 110X

Viewing 

display

Dual high sensitivity camera, 4.3 inch touch screen.

Data storage

10000 groups data records and 200 group images

Battery capacity

5200mAh Li-battery, 200 cycles splicing and heating

Power supply

ACadaptor,input:AC100-240V(50/60HZ),output: DC13.5V/4.5A

Electrode life

> 3000 times discharge

Terminals

2 USB ports:software upgrading,

records exporting/power supply for LED light

Operating condition

Altitude:0-5000m,Humidity:0-95%, Temperature: -10℃ -- +50℃; 

Wind: max. 15m/s

Dimension/Weight

130mm(L)×154mm(W)×132mm(H) 2.0kg (including battery)


1. Core Purpose: Precision Splicing of Specialty Small-Diameter Fibers

The cladding diameter of standard optical fiber is typically 125µm, whereas this device is specifically designed for small-diameter fibers ranging from 40 to 80µm. It primarily addresses the challenge conventional splicers face in precisely aligning and splicing ultra-fine fibers, ensuring low-loss, high-strength permanent connections between extremely fine fiber end faces.
2. Main Application Fields
Fiber Optic Sensing Networks: Small-diameter fibers are commonly used in high-precision fiber optic sensors (such as sensing and monitoring in oil pipelines, power facilities, medical instruments, or aerospace). This device is used for the manufacturing and connection of these precision devices and sensing networks.
Production and Testing of Specialty Optical Components: In the experimentation and production stages of optical components, it is used to connect special-specification fiber patch cords, pigtails, or internal optical paths.
Scientific Research and Laboratory Studies: Suitable for universities and research institutions for research and teaching related to unconventional fiber optic communications and optical experiments.
Communication Maintenance in Special Scenarios: If special industrial or military communications utilize small-diameter optical cables, this device can be used for related line construction, maintenance, and emergency(repair).
3. Working Principle and Technical Features
Precision Alignment and Arc Splicing: Through a high-precision alignment system (typically core alignment), it precisely aligns the end faces of two small-diameter fibers. It then uses a high-voltage electric arc to generate high temperatures, melting and fusing the fiber end faces into a single continuous fiber, thereby achieving extremely low optical signal loss and reflection.
Low-Loss Connection: Compared to mechanical connections, splicing with this fusion splicer provides higher long-term stability and lower signal attenuation, making it highly suitable for specialty fiber applications with extremely high performance requirements.
In short, the S100TOF is a tool tailor-made for 40-80µm ultra-fine fibers, mainly active in professional fields requiring extremely high precision, such as fiber optic sensing, precision device manufacturing, and scientific research.


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