Shenhuo Seiko Nanjing Communication Technology Co., Ltd
Optic Fiber Equipment & Test Instrument Suppliers
Fusion Splicer

The simple failure analysis and elimination of fusion splicer

December 23 , 2020
1. During the splicing process, the fusion splicer displays "fiber not found or the end face of the fiber is untidy".

This is mainly caused by the surface of the optical system being contaminated. The protective glass (located under the electrode) should be cleaned with absolute alcohol, and the lens on the fiber cover should be cleaned at the same time. Wait until the alcohol is dry before proceeding with welding. If the fault cannot be eliminated, the machine needs to be sent to a repair center for repair.


2. The fusion splicer displays "fiber deviation too large" during the splicing process.
The main reason for this situation is that there is dirt in the V-shaped groove, and the V-shaped groove needs to be cleaned. Use absolute alcohol to clean the dirt in the tank. You can use toothpicks or high-pressure air to clean the dirt in the tank. Be careful not to clean the V-shaped groove with hard objects, as this will easily cause damage to the V-shaped groove.

If the "fiber offset is too large" prompt can not be eliminated after cleaning, and the drive is restored, but it cannot be repaired, it needs to be sent to the repair center for manual adjustment.


3. During the splicing process, it was found that the splicing part of the optical fiber was abnormal, and the electrode discharge was uneven.
This is mainly because the tip of the electrode is oxidized. Due to the presence of oxide on the tip, the discharge of the electrode is uniform, resulting in poor welding quality. The electrode needs to be cleaned.

If the discharge fails after cleaning, the electrode needs to be replaced. Under normal circumstances, the electrode needs to be cleaned after the electrode is welded about 1000 times, and it needs to be replaced with a new electrode after about 3000 times of use. Please use the original electrode when replacing the electrode. Using other electrodes will not guarantee the normal operation of the splicing machine and may damage the welding machine.


4. The welding machine prompts to replace the electrode.

This is because the fusion splicer is set to remind to replace the electrode. When prompted to replace the electrode, please clean the electrode, and you can enter the fusion splicer parameter setting to change this parameter. The standard setting is 3000 times.


5. battery life is reduced
The battery of the fusion splicer is the same as the battery of a mobile phone. You need to pay attention to the usage method. Generally, when the battery capacity is more than 30%, please try to use the battery for power supply. At the same time, please note that when AC power is used, the battery of the fusion splicer will be charged at the same time. After finding that the battery usage time has decreased, the battery can be charged and discharged three times deeply, so that the battery usage time can be extended.

Once the battery is quickly charged and the working time becomes shorter, please perform three deep charging and discharging. If the fault cannot be eliminated, it indicates that the battery life has reached the limit and the original rechargeable battery needs to be replaced. Please contact the repair center for replacement of the battery.


6. The fusion splicer cannot be turned on under battery power supply mode.
Please make sure that the battery and the power adapter are connected normally before starting up. If the connection still fails, you need to send it to a repair center for repair.
Fiber Fusion Splicing
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